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Old 24 August 2009, 08:13 AM   #1
bobridley
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Ridley project #2 Rolex 6538

I would like to post a project that came to me which had been modified.

Older Rolex watches need special service due to aging and among these some need “things undone before things can be done”. As illustrated in a recent post, Ridley project #1, most modified watches are altered with a view of allowing the repairman to reach a goal, such as developing a means by which they can remove the case back.
I thought to bring project #2 before you because it was a little puzzling as to what the goal of the repairman was. Due to the barbaric altering of this case the modifications brought the viability of the case to a “point of no return”!
What a project… I thought to myself when approached with the needs of this older Sub.

The goal was simple; bring this older 6538 sub back into function in spite of the hurdles to be jumped and keep the original case and case back. There
was no doubt that this project was unique to my experience, however, my appetite was wetted. I looked forward to the challenge that was before me as well as the opportunity of putting a smile on my clients face.

Illustration #1 shows a top view of his case.
a. The center opening (crystal seating wall) was grinned and found to be “out of round”?????
b. The lugs had been polished down to an extreme point in contrast to the original design.

1.





Illustration #2 & #3 are shots of the (before service) case that focus on the threads. #2 shows the case lying upside down with a view to the twelve o’clock side.
A. Interior of the dial bottom wall shows some grinding.
B. The two counter sunk holes as seen in the middle of the threads were drilled to both sides of the interior in order to install oversize case clamps.
C. #3 reveals the worn/abuse threads.



2.



3.



Illustration #4 is the (after service) of the case from the top view. This procedure included:
: The “gutting out” of the interior of the case just as one would have an old building “gutted” with the view of renewing the electrical and plumbing functions.
: In order to provide the crystal seating for both the crystal and bezel, we needed to turn out and insert a step cut sleeve (tube or ring) into the center. The sleeve was set, soldered, and resurfaced.
:As seen with illustration #5, we installed a threaded sleeve in order to allow a correct fit for the movement as well as for the case back to turn into.

4.









Bob

Last edited by Tools; 5 August 2021 at 03:26 AM..
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Old 24 August 2009, 08:26 AM   #2
mgm
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Splendid workmanship. I know what it takes to bring a piece like that back from the dead.
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Old 24 August 2009, 08:32 AM   #3
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Great work Bob...


As I say here often, the case needs to be pretty far gone before it can't be repaired........ I think that most would agree, this one would have been re-cased 99 percent of the time...

You demonstrate to us time and again what a craftsman you are............My hat is off to you..........
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Old 24 August 2009, 08:43 AM   #4
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Wow. Unbelievable workmanship.
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Old 24 August 2009, 09:04 AM   #5
Beaumont Miller II
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Project

Bob you are definitely the man I would go to for my vintage Rolex needs.
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Old 24 August 2009, 09:23 AM   #6
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Quite remarkable work and an incredible result.
That is lateral thinking and the making of what many would consider a dream into it becoming a reality.
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Old 24 August 2009, 11:07 AM   #7
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Beautiful work, Bob.
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Old 24 August 2009, 11:18 AM   #8
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wow.... great work!!!
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Old 24 August 2009, 12:04 PM   #9
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Magical work Bob!

Thanks for sharing with us.
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Old 24 August 2009, 01:19 PM   #10
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"Äbsolutelÿ...

...Awesome resto from beyond the grave!" Fantastic workmanship Sir.
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Old 24 August 2009, 01:32 PM   #11
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Bob was that sleeve you inserted in SS? if so I'm even more impressed cos that stuff is damn hard to machine decently.
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Old 24 August 2009, 01:42 PM   #12
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Bob great work again.Is it the photos or are the lugs thicker now?
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Old 24 August 2009, 11:20 PM   #13
bobridley
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Quote:
Originally Posted by PHPuser View Post
Bob was that sleeve you inserted in SS? if so I'm even more impressed cos that stuff is damn hard to machine decently.
Yes, the sleeve that was inserted is made of steel.

Bob
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Old 24 August 2009, 11:23 PM   #14
bobridley
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Quote:
Originally Posted by greekbum View Post
Bob great work again.Is it the photos or are the lugs thicker now?
The lugs remained untouched. It must be the "zoomed in" photo that makes them appear larger.

Bob
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Old 4 May 2013, 01:33 AM   #15
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An oldie, but relevant with many posts lately of corrosion in casebacks and faulty mid-cases

Really shows what can be done to save a rare or desirable case from the trash bin..
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Old 4 May 2013, 06:46 AM   #16
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Very Nice work
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Old 4 May 2013, 05:30 PM   #17
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Great work, and a pleasure to re-read this thread
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Old 4 May 2013, 05:39 PM   #18
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Nice work Mr Ridley.

I missed this one.
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Old 4 May 2013, 10:10 PM   #19
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Was unaware a case in such condition could be saved.

Very impressive craftsmanship.
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Old 5 May 2013, 12:05 AM   #20
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Another Great Job Bob. That's Why Your The Man !
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Old 5 May 2013, 04:48 AM   #21
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Mr Ridley that is some awesome work done there. Very impressive.
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Old 5 May 2013, 05:28 AM   #22
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While it's an old post and shows Mr. Ridley's amazing craftmanship, I am curious what something like this costs.

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Old 5 May 2013, 12:24 PM   #23
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very nice!
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Old 5 May 2013, 02:26 PM   #24
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Incredible work,resurrecting a vintage sub from the dead.
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Old 5 May 2013, 04:47 PM   #25
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Great work Bob!

Can't wait to see the result of the 6204
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